Coimbatore

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🌿 Herbal Machinery

Herbs Ashwaganda

Herbal Machinery

Washing Stage

Machine: Industrial Bubble Washing Machine Used to remove mud and soil from the harvested roots using high-pressure air bubbles and water jets.

Tech Spec: SS316 grade, 1-2 Ton/hr capacity.

Herbal Machinery

Size Reduction (Slicing)

Machine: Medicinal Root Slicer Purpose: Cuts hard roots into 3-5mm chips to ensure uniform drying and prevent mold.

Tech Spec: Adjustable blade thickness, 200-500kg/hr.

Herbal Machinery

Low-Temperature Dehydration

Machine: Industrial Bubble Washing Machine Used to remove mud and soil from the harvested roots using high-pressure air bubbles and water jets.

Tech Spec: SS316 grade, 1-2 Ton/hr capacity.

Herbal Machinery

Final Packaging

Machine: Automatic Pouch/Vacuum Packing Machine To prevent the powder from absorbing moisture (it is highly hygroscopic), it is packed into airtight or vacuum-sealed pouches.

Tech Spec: PLC touch screen, weight-based filling accuracy ±1%.

Herbal Machinery

Pulverization (Grinding)

Machine: Air Swept Mill with Cyclone Purpose: Grinds dried roots into fine powder without heat buildup (cool grinding).

Tech Spec: 80-100 mesh size, water-jacketed cooling.

Herbal Machinery

Concentration & Extraction (For Extract Powder)

Machine: Industrial Spray Dryer Purpose: Converts liquid extract into a standardized, highly soluble fine powder instantly.

Tech Spec: Atomizer speed up to 25,000 RPM, stainless steel.

Herbal Machinery

Grading & Sifting

Machine: Vibro Sifter Purpose: Ensures consistent particle size and removes any foreign fibers.

Tech Spec: Double/Triple deck screens, ultrasonic cleaning system.

Aloe Vera

Herbal Machinery

Primary Washing & Disinfection

Machine: Bubble Washing & Roller Brushing Machine

Purpose: Removes sand, debris, and pesticide residues from the thick outer skin.

Technical Data:

  • Capacity: 1–5 Tons/Hr
  • Power: 3.5 kW
  • Material: SS304
  • Features: Multi-stage filtration with high-pressure air injection.

Herbal Machinery

Filleting (Peeling)

Machine: Automatic Aloe Vera Filleting Machine

Purpose: Separates the inner gel (parenchyma) from the green rind. This must be done carefully to minimize "Aloin" (the yellow bitter sap).

Technical Data:

  • Efficiency: 95% Gel Recovery
  • Motor: 1.5 kW
  • Blade Speed: Adjustable to match leaf thickness
  • Output: 60–100 leaves/minute

Herbal Machinery

Gel Crushing & Extraction

Machine: Cold Press Juice Extractor / Crusher

Purpose: Breaks down the solid gel fillets into a liquid form without using high heat.

Technical Data:

  • Speed:1440 RPM
  • Sieve Mesh: 0.5mm – 2mm
  • Feature: Double-stage crushing for maximum juice yield

Herbal Machinery

Stabilization & Pasteurization

Machine: Plate Heat Exchanger (HTST Pasteurizer)

Purpose: Inactivates enzymes and kills bacteria while preserving vitamins.

Technical Data:

  • Temperature:75°C for 15–30seconds
  • Cooling: Rapid cooling to 4°C
  • Automation: PLC Controlled PID loops

Herbal Machinery

Decolorization & Filtration

Machine: Low-Temp Spray Dryer / Freeze Dryer

Purpose: Converts the liquid gel into 100X or 200X concentrated powder.

Technical Data:

  • Evaporation Rate:50kg/hr
  • Inlet Temp: 140°C (Low for heat-sensitive Aloe)
  • Solubility: Instant solubility in water

Herbal Machinery

Aseptic Filling & Packaging

Machine: Automatic Piston Filling & Capping Line

Purpose: Fills the final product into bottles or containers in a sterile environment.

Technical Data:

  • Filling Accuracy:±0.5%
  • Speed: 2000–5000 Bottles/Hr
  • Packaging Type: PET/Glass Bottles or Aseptic Bags

Aloe Vera

Herbal Machinery

Turmeric

  • Washing & Peeling
  • Slicing & Continuous Drying
  • Grinding (Pulverization)
  • Solvent Extraction (Primary Extraction)
  • Concentration & Solvent Recovery
  • Separation & Crystallization
  • Final Drying & Micronization
  • Automatic Auger Filling (For Retail/Standard Bags)

Herbal Machinery

Moringa Powder

  • Cleaning (Bubble Washing)
  • Dewatering (Surface Moisture Removal)
  • Low-Temp Drying (Dehydration)
  • Fine Grinding (Pulverization)
  • Sifting & Packaging